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technique
By Technique
Embroidery
Filled designs
High stitch count — slow, expensive, stiff, patch-like
Outline / satin stitch
Lower count, faster, moves with fabric, premium look
Rule of thumb
If design >10cm, consider outline or partial fill
DTF / Transfer
Large solid prints
Stiffen fabric, crack at folds, heavy feel
Strategic placement
Chest logo vs full-back — half the size, 80% of visibility
Breathability
Large prints trap heat — bad for workwear, fine for bags
Screen Print
Color limits
Each color = screen = cost
Simplify gradients
Spot colors or halftones instead of full CMYK
note
The Feasibility Conversation
Before you finalize a design, ask: “What's the most cost-effective way to achieve this look?” Suppliers won't suggest changes unless you ask. They'll quote your complex design at 3× the price and let you decide.
example
Example
Designer wants
Full-back photorealistic, DTF on hoodies
Cost€18/piece
FeelPlastic
DurabilityCracks after 10 washes
Alternative
10cm chest logo, simplified vector, embroidered
Cost€6/piece
FeelPremium
DurabilityLasts years